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Boomer81
09-04-2010, 06:01 PM
I have an 2006 Ulysses that needs a new neutral switch, can the neutral switch be replaced without removing the transmission sprocket? If so, how?

anrkizm95
09-04-2010, 06:03 PM
yes,remove sprocket cover,disconnect connector,remove switch and washer,install new switch

anrkizm95
09-04-2010, 06:08 PM
.

Rays
09-04-2010, 09:14 PM
On my '06 Uly I found it wasn't quite that easy - don't know if there are different size front pulleys between models.
I ground down a socket enough to fit in behind the sprocket - after I had removed the rear wheel allow the belt to be pushed out of the way.
The switch is only threaded for 1/4 " or so and isn't a big torque so I only needed that to crack it and nip it up.

I have seen posts on other forums where guys have paid to have their front pulley removed to have this replaced - definitely not required.

Here is the ground down socket and the neutral switch from my '06 Uly. The ground down bit allows you to just sneak the socket behind the edge of the pulley.

http://www.buellxb.com/buell_images/5820_20100904150303_L.jpg

Boomer81
09-05-2010, 08:40 AM
Rays,
Thanks for the feedback. I have a couple of additional questions for you. What size socket is needed to remove the neutral switch? and did I read your post correctly that you recommend removing the rear wheel to create enough slack in the belt to move the belt out of the way so you can squeeze in the grounded down socket?

Rays
09-05-2010, 03:07 PM
It is 5/8" - same size as the sump plugs. I did do it when I was doing a tyre replacement and it certainly gave me more room by moving the belt out of the way but I can't remember if it was absolutely necessary.

It would only take a couple of minutes to check by taking the cover off. The longest part is grinding the socket down - being so small it gets hot immediately so be careful, :)

Boomer81
09-10-2010, 09:07 AM
Rays or Anyone,
I grounded the socket down leaving just enough to grab the switch but I still don't have enough clearance to get to it. The next step would be to get the belt out of the way which I think will provide the necessary clearance. I do have a manual for the bike and read up on the rear tire removal procedures, they don't seem very difficult. How far do I have to go in the procedures to get enough play in the belt to move it out of the way. I consider myself mechanically inclined but I have not done motorcycle maintenance except for basic stuff. Local motorcycle repair guy wants to charge $100 to replace the switch which I think is way over priced. I would appreciate it very much if you could tell me what steps I need to accomplish and if there are any steps in the procedure that could get me in a world of hurt if not done correctly.

Rays
09-10-2010, 06:30 PM
Boomer81 - PM sent.

Boomer81
09-11-2010, 11:12 AM
Rays,
Got it. Sent PM response.

ngreeley
06-23-2013, 11:01 AM
anyone have the part number for this? i have an 07xb12. i thought there was a part number search somewhere or on one of the dealer sites. can't find it. even searched through google.

stellio78
06-23-2013, 08:20 PM
http://www.buellxb.com/Buell-XB-Forum/Do-It-Yourself-Buell-Mods/Neutral-Indicator-Part-Number-Verification-Help-Please

ngreeley
06-24-2013, 07:49 PM
i don't know how i missed that but thanks. I will probably try to clean it first too.

nwguy
10-01-2018, 06:50 PM
On my '06 Uly I found it wasn't quite that easy - don't know if there are different size front pulleys between models.
I ground down a socket enough to fit in behind the sprocket - after I had removed the rear wheel allow the belt to be pushed out of the way.
The switch is only threaded for 1/4 " or so and isn't a big torque so I only needed that to crack it and nip it up.

I have seen posts on other forums where guys have paid to have their front pulley removed to have this replaced - definitely not required.

Here is the ground down socket and the neutral switch from my '06 Uly. The ground down bit allows you to just sneak the socket behind the edge of the pulley.

http://www.buellxb.com/buell_images/5820_20100904150303_L.jpg

Is that a 5/8" socket?

user_deleted
10-01-2018, 07:13 PM
^^^^^^^^^^^^^^^^^^ YES. 16mm also works

d_adams
07-08-2020, 08:19 AM
http://www.surdyke.com/PartsMain.aspx?PartNumber=33900-99&SubCatID=&CatID=&Name=&CatName=NEUTRAL%20INDICATOR%20SWITCH,%20XL

OEM part # is 33900-99, it may be superceeded by now.

njloco
07-08-2020, 12:52 PM
Is this for all buell models and years ?
I guess it's certainly cheap enough to have one on the side, just encase.

Thanks for the heads up.

Barrett
07-08-2020, 01:14 PM
yes Ken. same part # for all years and models XB's.
same PITA job.........."""""""""""""""""""""""""""""""""
the part # is NOT superceded. infinite amount in stock.

Silverrider
07-08-2020, 02:53 PM
I was able to get mine out with a Needle nose vise grip.

Cooter
07-08-2020, 05:39 PM
#metoo ^^^^

:)

34nineteen
07-08-2020, 10:53 PM
# menext ^^^^

34nineteen
07-09-2020, 05:51 AM
I was able to remove mine that way tonight also. Good call on the sealing washer for installation.

Mine somehow was damaged? It appears that perhaps the part that pushes the pin on the switch had missed its mark and hit the plastic around the switch and damaged the mechanism.

That’s a good looking salt of the earth family there, Barrett. I always figured you looked more like Sam Elliot than Tom Cruise.

Arkitek
09-25-2020, 03:25 PM
Mine failed as well over the past week and i was able to remove the switch with a needle nose pliers and a few strongly worded phrases towards the bike. I managed to get the switch loose enough but bent the hell out of my pliers. The new neutral switch is in the mail yet waiting to receive.

llama
03-17-2022, 12:06 AM
Dredging up this old thread to simply say thanks to the people recommending needle nose pliers to get the switch out. Mine failed and I thought it was going to be a right mission getting it out, but after reading this I simply tried with some small jawed vice grips and it was all done in, new switch in, in under 15 minutes. No need to remove the belt even!

WD9
04-30-2023, 02:28 PM
Dredging up this thread even further to thank all who contributed, I've a wayward neutral light, have the replacement switch here now and am just off to the top shed to launch a socket across the room with the bench grinder...