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Thread: DYI Fork Seals ...

  1. #1
    Junior Member
    Join Date
    Mar 2009
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    13
    I'm fed up with relying on the shop to do my forks. Too much $$ to replace my seals when they go. So, I've bought the seals, fork oil, and oil measuring tool to do the job myself. Question: Can I get around buying the fork tube holder tool? I've already tried making the one out of a wood clamp. Broke during the first try, and I thought I made it better than the guy on the web did. I'm thinking of making a better one out of heavier metal strapping bars next. I just can't see buying something so seemingly simple to make.

    Also, it really seems the fork cap is pretty tight - can't get it off, which is why I'm stressing about the tube holder. I've read places that it shouldn't be torqued down very much. Thoughts anyone??

    -UB

  2. #2
    Senior Member
    Join Date
    May 2010
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    470
    why not just use the triple trees to hole the fork and loosen the cap while on and then remove the fork.

  3. #3
    Junior Member
    Join Date
    Mar 2009
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    13
    Confession: I don't have a specific fork cap wrench, so I've been trying to use an adjustable. This particular wrench doesn't fit on the cap because the handlebars get in the way. I guess if I'm going to save money in the long run, I'll have to get the proper tool. Anyone know what size fork cap wrench is used on the Uly?

    -UB

  4. #4
    Senior Member
    Join Date
    Jan 2010
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    266
    Drop the tube so it is only in the lower triple clamp and buy a wrench that fits the cap. The cresent wrench will round off the cap real fast.

  5. #5
    Senior Member
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    Jul 2010
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    1,226
    Cresent wrenches should be banned from existance.....

    ~Mike.........

  6. #6
    Senior Member
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    Nov 2009
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    orygun
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    571
    or buy the socket. might be cheaper.
    and no, i don't know the size off-hand. sorry. got a ruler?

  7. #7
    Junior Member
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    Mar 2009
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    13
    I have a feeling it's 46 or 50mm, since looking-up "Showa Fork Cap Wrench" on Google returns a bunch of the two-headed wrenches with these sizes on it. Mine's probably the 46mm, since the later models have the larger tubes. I think I'll buy one and try it out using the "in-the-trees" loosening technique.

    A socket of this size would require the dreaded fork tube holder!

    Thanks guys, for the input!

    -UB

  8. #8
    Senior Member
    Join Date
    Sep 2009
    Posts
    230
    Cresent wrenches should be banned from existance.....

    ~Mike.........

    No way there great for bending stuff , O and as Weapons no one ****s with a guy with an 18'' adjustable , haha . seriously they have there place ... stranded on the side of the road is one

  9. #9
    Junior Member
    Join Date
    Mar 2009
    Posts
    13
    Yup! You're right, D!

  10. #10
    dude fork seals on my buell go out about every 10k so i use a feeler gauge but they are simple to change they come apart easy and go back together easy filling with oil is the hardest part you don't even need speical tools



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