Spark plug write up?

[dave_xb12r]

I thought I remember seeing a write up on how to change the rear spark plug easily. StevenC wasn't it you?

I recall there are certain lengths of extensions needed and an order of assembly required.

Gosh we need a PM feature

Thanks!

[Stevenc150]

The 1st time I changed plugs I followed the service manual taking them out (removing outer & inner air boxes off) and it sucked! I now do them as described below and takes 15 mins.

1) Take off seat, outer airbox cover, and left side air scoop.

2) Pull boot off front cyclinder plug and use 5/8" spark plug socket & 5/8" combo wrench to switch out plugs.

3) Pull boot off rear cylinder with long needlenose pliers. Use 5/8" spark plug socket - swivel connector - 6" in. extension - and Ratchet.

4) Stick all this through the space circled in the picture. (I was too lazy to take the outer airbox off for the pic.) It basically gives you "direct" access to the rear spark plug. Use your left hand to go in behind the frame where the air scoop was, and guide the socket onto the plug and remove.





5) Put the new spark plug in using the same method or a length of 3/8" fuel line, using the left hand through the air scoop space to guide. Be sure not to cross-thread.

[dave_xb12r]

Thanks Steven!!

[Stevenc150]

Glad to help. Easiest way I've found so far.

[BPlass]

StevenC, what would I do without guys like you. The guy at the Harley dealer by me told me I had to drop the engine, I almost lost it over the phone... "Eric Buell is not that dumb, I think you have your facts screwed up...CLICK"

Thanks Steve,


Ben

[jmcamy]

Buy the service manual, worth it's weight in gold, outlines procedure in detail,
dealer told me they drop the motor as well, not necessary!! To add to above, need spark plug wire/boot puller , about 1' length of 3/8" fuel hose to thread plug back in - a whole lot easier and less floppy that wobble plug socket on a 10" extension, less chance of cross-threading.
I also coat the top end of the plug with dielectric grease - easier to remove rubber boot in future, and of course never seize on threads.
Front plug requires a 5/8" box end wrench to remove and a crow foot adapter on your torque wrench to tighten-put the crow foot at a 90 deg. angle on the wrench to get true indicated torque , easier than doing math to reduce setting on wrench.

[jmcamy]

Oh, do take the airbox cover off, only 4 - T27 torx screws, prescribed torque is 12 - 36 in/lbs. or 8.5-25 in/lbs wet torque with blue loctite, latter is a must in my book, already lost one screw on the ride home from the dealer when I bought it!!@#%*?#@!

[Stevenc150]

Buy the service manual, worth it's weight in gold, outlines procedure in detail

Why buy when it's a free Download at the top of every page?

Edit: And as I said above, the procedure in the manual sucks.....hence the write-up. ;)

[Trill]

Why buy when it's a free Download at the top of every page?

I really like hard copies that are mobile! I don't have a laptop to carry around for a pdf nor a printer to print off pages (my loss though)..
I usually only use the pdf when trying to help members here with tech. questions. Otherwise yeah.. If you can afford to buy a manual it is def. worth it's weight in gold!

:D

[Stevenc150]

Wow, no printer?