Checked the intake seals yesterday after a nice long ride.
Using starter fluid it seemed to rev very slightly when sprayed at the base of the manifolds.
Hard to tell for sure, it wasn't a dramatic rise, just a variance now most of the time I sprayed.
I will probably change them out anyway as it makes sense and this seems to be the solution most of you are recommending. Now to find that tutorial on doing it without rotating the engine...
Pulled the old seals out last week without rotating the engine and it wasn't too bad. The old seals don't look bad, but I've done enough wrenching to know appearance often means nothing. So the Genuine James seals will go in this week. Got them in a day from Dennis Kirk. Bought two sets to have an extra and take some of the sting out of the $8 shipping cost. Would anyone know if I should use any assembly lube/grease? If so, what do you recommend? I'm sure I can get them in without, but would something make it easier and help them seal?
im looking for those seals badly but being in South Africa the shipping will be expensive, our post office will lose it or it will lie at customs for 3 months b4 i get a note.
keep in mind when this hanging or inconsistent idle happens in 90% of the cases it can be solved by resetting your tps to specs using ecmspy (03-07 models), setting the tps upon reset to 5.1, setting warm idle to 1000rpm, and riding in learn-mode for approx. 20 miles.
the way the intake seats on the head is just rediculous and leaves a lot to be desires. even with my seals in perfect condition i can see where the gas can go straight pass them. the intake pipe basically presses right up to the engine and the seal needs to press on 3 surfaces to seal it tight. The standard seal is imo 1 or 2mm to short and do not press against the head with force. it does squash into the outside of the intake and the inside of the flange, but not onto the head. Im off to a bearing place today to see if i can get another seal into that gap. otherwise i will have 2x new ones made up which is slightly wider.
I have had positive results with what luniticfringe suggested above, I know my seals were good because I replaced, and tested them, lower rpms kept it from getting too much gas that it couldn`t burn imo
All done! Got my James Seals in and everything is great. Bike idles and runs even better than before.
So while I'd like to think I really did need new seals and didn't do all this for naught, I have too much respect for the knowledge and opinions of lunaticfringe to discount what he reminded all of us of.
It could have been the TPS reset I had to do when I was done anyway, but just let me think it was the seals....;)