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Thread: How to: Front Fork maintenance 2009 Buell XB12Scg : With Pics!

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  1. #1
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    How to: Front Fork maintenance 2009 Buell XB12Scg : With Pics!

    Today I'm going to show you how to perform 10000 miles maintenance on the front fork for 2009 Buell XB12Scg since I did not find a good thread with this information.

    To maintain the fork I used:

    - Fork compression tool https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
    - Oil level gauge (can be just syringe and a tube from hardware store) https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
    - Seal driver (for 2009 Buell XB12Scg it is 41mm seal driver, can be replaced by plastic pipe from Home Depot ) https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
    - 1 Liter front fork oil (I used viscosity W15 this time) https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
    - Tools to remove the fork from motorcycle and disassembling (wrenches, motorcycle stands, screwdrivers, e.t.c)


    Here is parts list specifically for 2009 Buell XB12Scg you probably also will need to replace while front fork maintenance

    - J8138.02A8 GENUINE BUELL FRONT FORK SLIDE BUSHING
    https://www.sphdonline.com/products/...-dust-seal-b1p

    - J8140.02A8 GENUINE BUELL FRONT FORK GUIDE BUSHING
    https://www.sphdonline.com/products/...-dust-seal-b1p

    - 41-7180 ALL BALLS FORK SEAL KIT
    https://www.sphdonline.com/products/...008-2010-xb12x



    Put motorcycle on muffler jack





    Unscrew and remove front wheel fender





    Support the front wheel (I used car jack)





    Unscrew two pinch bolts of the wheel axle





    Unscrew wheel axle





    Wrap the wheel spoke behind the brake caliper with towel





    Unscrew the brake caliper





    Hang up the front wheel on triple tree bracket





    Remove front wheel support





    Remove headlight assembly from front forks to be able to remove the forks





    Unscrew the forks from triple tree clamps





    Slide fork down from the top triple tree clamp, remove retaining ring on the top side of the fork, slide the fork completely down from the lowed triple tree clamp



    Last edited by TPEHAK; 09-04-2017 at 01:21 AM.

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