Here's a finished pic of the re purposed ford intake controller. Great info from jmcelroy. I do think they have changed this part. I was hoping for an easy switch from the bar to the cable pulley. Not to happen, Buell controller has a 3/16 shaft and the Doorman has a 1/4 shaft. Guess it could have been worse if they were reversed. Had to drill out the pulley keeping the hole centered, so you have to round out the flat side of the hole. Then you have to mount the pulley in the right position and height, then secure it so it can be welded. Took a little creative thinking. The plug installs upside down. I thought this would be a deal breaker so I checked it first thing on the bike before i started grinding on an $80 part. The controller worked just fine. Great solution if you are a little handy.
Attachment 8867